DIE CASTING MOLD MANUFACTURE We mainly manufacture molds for aluminum alloy die casting dies, zinc alloy die casting dies, and magnesium alloy die casting dies. ALUMINUM DIE CASTING MOLD FOR VOLKSWAGEN Product Material: AL380 Product Size (LxWxH): 173.68x175.17x54.32mm Product Size (LxWxH): 173.67x175.74x55.62mm Product Industry: Auto industry ( used for Top cover of auto air conditioning compressor) Qty Of Cavity: 2+2 Qty Of Slider: 0 Mold Type: 2-Plate mold Machine Tons: 550Ton Mold Size (mm): 880x720x470 Lead Time: 32 days We used die casting machines for mold trial ranging from 280 tons to 3000 tons.( 280T, 350T, 500T, 800T, 1250T,1650T, 3000T), Our capability from tooling design to build dies about 12-15 sets of big die casting dies per month. BLOG Die casting companies What is die casting What is die casting mold HPDC VS LPDC die casting What is Aluminum die casting mold High-pressure Zinc alloy die casting molds What is high-pressure Magnesium die casting mold Steps of die casting mold(HPDC mold)design Failure mode and analysis of die-casting dies How to extend the life of die casting tool contact us

搜尋結果 All (96) Blog Posts (39) Other Pages (57) 96 items found for "" Blog Posts (39) Aluminum Die Casting Defects Case Study Automotive engine oil pan 1, defects that appear The product is an essential part of the car engine, the working environment is harsh, and it is required not to leak oil. We mainly encounter the sensor hole air holes in the production of this product that can not meet the requirements, large plane local air holes into pepper powder, it is difficult to lift. 2, the reasons for the generation 1) Oil sump is a deep cavity part, aluminum liquid from the water mouth to the water tail, the process is long, easy to produce cold material. And the sensing air hole is an isolated part, which is not conducive to the discharge of cold material. 2) The principle of product die-casting release agent is manual spraying, the amount of spraying changes every time, and there are more unstable factors, causing the product to be easily deformed. 3) Bad exhaust. 3, Solution 1) Open a slag collection bag in the sensor part to facilitate the discharge of cold material in this part. 2) Use ABB robots to ensure stable and fast spraying. 3) Open an exhaust block on the mold to get the best exhaust effect. Thermostat housing 1, Defects that occur The product needs not to show water under high temperatures and pressure, so the sealing groove of the product is required to be very strict. Product sealing slot requirements do not allow air holes, such as in production, the end of the product often appear pepper-like air holes, will cause the product scrap; and the proportion of air leakage caused by more. 2, the reasons for the generation 1) complex structure of the product, more tabs in the middle, the aluminum liquid is not smooth in the flow, at the end of the product is easy to produce rolled gas. 2) The wall thickness of the product varies too much, the smallest place is only 4 mm, but the thickest place can reach 30 mm, and it is easy to produce shrinkage and shrinkage holes in the wall thickness. 3) There is an 85 mm long sliding block on the product, which is easy to pull on and crack the product, causing air leakage. 3, Improvement measures 1) Add a vacuum exhaust device to the mold to reduce the amount of gas in the mold cavity. 2) Open a partial extrusion pin at the product wall thickness to reduce the product shrinkage and shrinkage hole. 3) Make program changes to the machine, set core extraction spraying, and spray lubrication to the oblique extraction core to reduce the phenomenon of strain and cracking. Aluminum alloy base 1, defects The problem of casting inlet buckling, buckling crack, and deformation after cooling occurs during the trial production of the product. 2, Causes of occurrence 1) Casting heat sink with the thin and narrow wall, in order to cast water tail heat sink forming good and take high speed and high-pressure molding, resulting in a large impact on the inlet port buckling die buckling crack. 2) The casting is too long, uneven wall thickness, different crystallization strength of each part, and the shrinkage in cooling have different differences causing distortion and deformation. 3, improvement measures 1) Do surface cloaking treatment at the inlet of the mold to improve the buckling mold. 2) Take vacuum die-casting, not to reduce the inner gate speed and improve the internal quality when reducing the injection speed and pressure, so as to reduce the impact on the inlet port during the injection and improve the buckling mold. 3) Adopt cooling without water spout to reduce the deformation by pulling the casting during cooling. 4) Pre-align the product in the condition of semi-cooling of the casting, when the internal stress of the product is not completely released. Gear chamber 1, Defective problem Air leakage was found during product air inspection. 2, Cause Analysis The casting structure is complex, and in order to achieve a good appearance and required strength, the filling speed is up to about 60m/s and the specific pressure is more than 820kg/cm2. Therefore, a great impact on the part shown, so that the product surface burns, sticky aluminum; at the same time, due to the large difference in wall thickness of the part, the cooling rate is not the same and will lead to shrinkage, shrinkage crack, and these defects will lead to air leakage in the product in the gas inspection. 3, solution 1) Adopt point cooling method for die cooling in the corresponding part, which increases the local cooling effect; adopt local extrusion pin process to solve the problem of shrinkage. 2) Do surface cloaking treatment at the inlet of the mold to improve the buckling die and solve the burn. The gas station connection body 1, defect problem Casting both sides of the core extraction cavity buckling injury and lamination, the fixed mold forming surface of the two fixed columns has water lines or cold separation. 2, cause analysis 1) Due to the thin and long cores on both sides, the casting is wrapped by aluminum liquid, the temperature rises quickly, causing the cores to adhere to the inner cavity of the casting, and strains when taking off the mold. 2) After closing the mold, the core and the mold with a gap, resulting in feeding, forming a flying edge, after opening the mold, the core extraction, the flying edge can not be normal off, was caught in the mold, after closing the mold, the flying edge with the core inserted, the next filling, aluminum liquid in the flying edge on both sides of the molding, forming a sandwich. 3) The two fixed pillars on the molding surface of the fixed mold extend into the mold 35 mm, and are slender, with cooling water inside the mold, the top of the pillar is closer to the cooling water channel, after opening the mold, the pillar position cools down faster, and when spraying, the mold release agent is easy to remain because of the small space in the cavity of the pillar. 3, Solution 1) Install additional cooling points inside the extractor core on both sides of the mold to take away the heat from the end properly. 2) Polish the surface of the extractor core to stick to aluminum and cloak it to prevent the flying edge from sticking. Enable deceleration, deceleration position 525 mm to prevent flying edge. 3) Open 1/3 of the cooling water at the two pillars after normal, reduce the mold temperature appropriately, and blow out the residual mold release agent in the inner cavity after spraying in the fixed mold. Factors Affecting the Size of Die Castings Factors affecting the size of die castings are broadly the following. 1, molding compression is caused by the size of the error. Molding shrinkage is the main factor affecting the size of die castings. Because molding compression is a complex process, so the shrinkage rate has a wide range of choices. According to the external shape of the die casting and structural characteristics, respectively, select the size of each part of the appropriate molding shrinkage and determine the size of the molding, is to ensure that the die casting size accuracy of the key issues. 2, the manufacturing error of molding parts. 2.1, the molding parts of the insert, mold processing datum, and the impact of processing technology. 2.2, machining errors of molded parts. 2.3, assembly errors of molded parts. 2.4, the error caused by the slope of the molded parts of the mold. 3, the influence of fluctuations in molding shrinkage during die-casting. 3.1, the influence of die-casting molding process parameters, such as press injection ratio pressure and internal gate speed. 3.2, the effect of mold temperature. 3.3, the effect of the temperature of the die casting when the mold is removed. Die castings in the shrinkage process, broadly divided into the following three stages. a, liquid shrinkage, after die casting, still in the liquid metal liquid temperature reduction caused by shrinkage; b, solidification shrinkage, in the cooling and solidification process, the metal liquid from the liquid to solid crystallization stage shrinkage; c, solid shrinkage, metal completely solidified when the crystallization is completed stage and out of the mold body shrinkage. In die casting, because the superheat temperature of the metal liquid is not high, so the volume shrinkage in the liquid shrinkage stage is not large; shrinkage in the solidification stage, although larger, but is completed in the mold forming parts, and therefore by the molding parts, especially the core of the resistance limit. When the die-casting die temperature decreases and can reach the temperature of the mold, die castings from the mold body, only after the free shrinkage state, that is, the solid-state shrinkage stage. This shrinkage process has continued until the die casting reaches room temperature before the basic end. Therefore, it can be said that the temperature of the mold of the final shrinkage of the die casting plays an important role in determining the amount. 4, the error caused by the phase time movement of the structural parts. 4.1, mold closing errors. 4.2, the movement error of the side-drawing core and the movable core. 4.3, the error caused by the precision of the die-casting machine and the instability of the process performance. 5, punching error. 5.1, molding parts by the impact of pressure injection deformation caused by the error. 5.2, forming parts surface by the metal liquid or impurity erosion generated by the error. 5.3, subject to pressure injection stamping, template, or forming parts to produce elastic deformation or plastic deformation and the formation of forming part of the size error. Design for Die Casting Mold of Middle Shell Side Gating 1, structural process analysis of die casting 1.1 The reasonable choice of materials used in die casting. Aluminum alloy because of its good die-casting performance, specific strength, and specific stiffness is high, high and low-temperature mechanical properties are also good, its surface has a dense oxide film, and certain corrosion resistance and in the production of die castings are used in large quantities, widely. 1.2 The minimum wall thickness of the die casting is 3mm, and the minimum wall thickness is also by the process requirements, and the 3mm*54mm rib on the two long sides, 8mm*4mm rectangular hole, R4mm flange, etc. are also by the requirements of the die casting process. 1.3 Because of the strong affinity between aluminum alloy and iron at high temperatures, it is easy to bond with the pressure chamber, and the die-casting mold design should use a cold chamber die-casting machine as far as possible. 2, the choice of parting surface According to the middle shell for the long frame hollow parts, both sides of the long side have different side convex, step, small rectangular hole structure characteristics. The die casting parting surface of this die casting, except for the horizontal parting between the moving die and the fixed die, is chosen in the upper face of the shell, and the forming of both long sides needs to adopt the lateral parting mold structure form (i.e. the form of lateral core extraction of the inclined pin slider). 3, the determination of the pouring system Due to the thin wall thickness of the four sides of the intermediate shell and the difference between the plant and width dimensions, to prevent cold separation and ensure the thermal balance of the mold, the pouring system uses side gates. The molten alloy is pressed in simultaneously from both ends of the long side of the casting, and a larger overflow slot is set at the part where the metal liquid meets or is likely to produce eddy currents. A larger overflow slot can be set both exhaust role and can set slag and conducive to the thermal balance of the mold. 4, the choice of die-casting machine The middle shell is no insert die-casting, can choose horizontal cold room die-casting machine, according to the actual production of enterprises to choose the appropriate die-casting machine, to meet the actual production requirements. 5, die-casting mold forming parts working size calculation and determination By die-casting alloy comprehensive shrinkage rate list data can be seen: aluminum alloy shrinkage rate in the free shrinkage rate of 0.50%-0.75%; hindered shrinkage rate of 0.40%-0.65%. After separate analysis and calculation, it is determined. 6, die-casting process protocol The process protocol is mainly to determine the process parameters of die-casting production. Die-casting production process parameters mainly include die-casting with new, old material reasonable ratio (old material is impossible to abandon, new, old material unreasonable ratio will affect the material performance and shrinkage rate), determine the die-casting production process protocol, equipment, the correct use of paint (because it has the role of improving the working conditions of the mold, improve molding conditions, improve the quality of castings and extend the life of the mold and essential), etc. 7, die-casting mold assembly design There are two structural options in the design of die assembly. Program one: die-casting forming castings, the shape of the inner cavity mold forming part are designed into the form of the overall structure; program two: forming castings, the shape of the mold work parts are designed into the set, set block set combination of structural form. After analysis and comparison, although program one uses less material, good strength, short processing cycle, but the mold manufacturing accuracy is difficult to ensure that the mold damage and wear are not easy to repair. While the second option increases the use of alloy steel, the processing cycle is extended, but the precision of the working parts of the mold is easy to ensure, and the size adjustment of the working parts of the mold and the wear and damage formed after a certain period of production is also convenient to repair and replace. In the assembly structure of the mold, the fixed mold insert and the fixed mold insert of the fixed mold part are set into the fixed mold plate in the form of grouping. For the moving side, the moving die insert and the moving die insert are inserted into the moving template in a group. The die plate is made of medium carbon steel. The working parts are made of hot work die steel for die casting, the strength, and processing accuracy of the die can be guaranteed, and the adjustment of each forming size is also convenient. Because the hollow shell of die casting has long sides of rectangular holes, flanges, convex tendons, and other structures respectively. So both sides need to use different slider structure forming, tilt pin core parting, wedge tight block locking lateral forming form. Considering the thin wall thickness around the middle shell, and the size of the overflow groove has been enlarged, so pushrods are set on the overflow groove and the cross sprue, and 8 rectangular sheet pushrods are set on both sides of the long side of the die casting to ensure the smooth and synchronous launch of the overflow groove, cross sprue and die casting. The mold is reset by the reset rod to push the pushrod fixed plate to reset. View All Other Pages (57) How does Cold-chamber Die Casting Machine Work | cameldie.com How does cold-chamber die casting machine work During operation, the pressure chamber is placed vertically, and the upper punch is above the pressure chamber, and the lower punch is located at the position where the nozzle orifice is blocked, to prevent molten metal from pouring into the pressure chamber and flowing into the nozzle hole by itself. The opening and closing movements of the mold move horizontally. After the mold is opened, the die casting remains in the movable mold. The working steps of the cold chamber die casting machine are as follows: Close the mold. Pour molten metal into the press chamber manually or by other means. The upper punch moves down at a lower injection speed and enters the pressure chamber until it just touches the molten metal surface. When the upper punch is turned to a higher injection speed and pressed down, the lower punch and the upper punch will move down synchronously while maintaining the relative distance between the upper punch and the molten metal. When the lower punch moves down to let out the nozzle orifice, it just descends to the nozzle part and is supported, therefore, the upper and lower punches squeeze the molten metal at high speed to the nozzle hole (part of the sprue) injection. The molten metal is filled into the mold cavity from the inner gate through the sprue composed of the nozzle, the sprue sleeve, the tapered hole of the fixed mold, and the diverter. After the filling is completed, the upper punch can still maintain a certain pressure until the molten metal in the cavity is completely solidified into the die casting 1, and the molten metal in the runner and the pressure chamber solidifies into the direct gate and the remaining material respectively cake. The upper punch lifts and resets; at the same time, the lower punch moves upwards to cut away the remaining cake that is still connected to the straight gate. The lower punch continues to rise, lift the remaining cake out of the top surface of the pressure chamber, and then take it away manually or by other means. Move the lower punch down and reset to block the nozzle orifice. Open the mold, the die-casting part and the straight gate remain on the movable mold together, and then eject and take out the die-casting part; once the remaining material cake is cut away, the mold opening action can be executed immediately, or it can be executed at an appropriate time, Has nothing to do with the movement of the lower punch to complete the lifting and resetting. 9 Failure Mode and Analysis of Aluminum Alloy Die-casting Dies| cameldie.com Failure Mode And Analysis Of Die-casting Dies For Aluminum Alloy The vigorous development of the automobile industry and the need for lightweight, so that Aluminum alloy Die-casting is to the large-scale and complex direction of rapid development. Die-casting dies as the main equipment of Die-casting production is to achieve the basic guarantee of high quality and efficient production of Die-casting, its life directly affects the quality of Die-castings, production, as well as the production cost of enterprises and market competitiveness. At present, in most countries, the low service life of the Aluminum alloy Die-casting dies problem becomes the main factor that restricts the further development of die-casting industry, the failure mode of Aluminum alloy die-casting dies is more problematic. 1. Working environment of Aluminum alloy Die-casting dies Aluminum alloy Die-casting dies as a carrier of high temperature, high pressure, high speed Aluminum liquid, its working environment is extremely harsh. When working, the cavity surface is repeatedly flushed by the Aluminum liquid, the specific pressure is more than 40MPa, the inner sprue speed is 30~65m/s, the mold cavity surface temperature can reach 1112°F or more instantly, and after opening the mold, the mold cavity surface temperature drops sharply due to spraying and other reasons. This kind of hot and cold alternating effect in the die-casting cycle repeatedly, making the mold cavity surface temperature changes dramatically. 2. Failure mode and analysis of Die-casting dies According to the field statistics, the common failure forms of Die-casting dies are cracked, cracking, erosion, adhesion, and deformation, etc. Among them, cracked, cracking, erosion, and adhesion mainly occur in the mold cavity surface. (1) Cracked: In each Die-casting cycle, due to the existence of intense heat exchange, the mold temperature changes dramatically, the resulting thermal stress leads to thermal fatigue on the surface of the mold cavity, forming micro cracks. With the increase of Die-casting cycle, the micro-cracks further expand and form crack. This is the main mode of Die-casting dies failure field. (2) Cracking: In the Die-casting production, in addition to thermal stress, due to the high-pressure impact of Aluminum, in the mold internal also produced other stresses. When these stresses exceed the fatigue limit of the mold material will produce cracking, especially easy to produce stress concentration of the sharp corner parts, the possibility of cracking is greater. In addition, if the stress generated during the processing of the mold is not completely eliminated, the mold is more likely to crack. (3) Erosion: Aluminum high speed filling cavity friction heat, so that the surface temperature of the area on the surface of the mold cavity towards the inner sprue, coupled with the violent impact of Aluminum, so the surface protection layer of this part is easy to be destroyed. The Aluminum solution further reacts with the exposed metal substrate to produce harder compounds. In the process of removing these compounds, it is easy to take away the substrate material and expose the fresh surface, and so on, intensifying the damage of the cavity surface, forming a serious erosion. (4) Adhesion: Pressure injection, the instantaneous temperature of the cavity surface at 1112°F. above, at this time, the affinity between the mold material and Aluminum liquid, strong adhesion, easy to form cavity adhesion. (5) Deformation: In the Die-casting process, Die-casting dies to withstand the clamping force, injection backpressure, and other stresses, if the template stiffness is not enough, the mold in these stresses under the long-term role of bending deformation. (6) Movement Obstacle: In Die-casting production, the temperature difference between inside and outside the mold, resulting in different thermal deformation of each part of the mold. Different heat deformation amount leads to different changes in the size of each part of the mold, thus changing the fit relationship between the mold parts. This change of fit relationship may cause significant movement obstruction of the mold parts with relative movement. LINKS： 1. How to Extend The Service Life Of Die-casting Tools 2. How to Choose Steel For Die Casting Mold 3. Steps Of Design Of Die-casting Dies (HPDC Mold) ​4. Specification Of Die-casting Dies ​5. Die Casting Mold From CAMEL DIE LIMITED ​6. Introduction Of Aluminum Alloy Die Casting Mold contact Aluminum Die Casting Mold For Volkswagen | cameldie.com ALUMINUM DIE CASTING MOLD FOR VOLKSWAGEN In recent years, the types of die casting products in China have been diversified, including parts for automobiles, motorcycles, communications, home appliances, hardware products, power tools, IT, lighting, escalator steps, toy lights, etc. Automobiles and motorcycles accounted for 542,700 tons of die castings in China, accounting for 62.8% for hardware toys, 138,200 tons accounting for 16% the electronics industry, 101,900 tons accounting for 11.8%; and 81,400 tons accounting for 9.4% of other fields. During the "Eleventh Five-Year Plan" period, through measures such as increasing investment in scientific research, eliminating outdated production capacity, and advancing mergers and reorganizations, the effect of optimization and upgrading of the foundry industry structure was obvious, and the industrial concentration increased, and a batch of the top 100 companies with advanced technology, management and quality emerged. In 2014, the national output of die-casting parts was 3.0642 million tons. In 2015, the total output of die-casting parts nationwide was about 3.7 million tons, which is still maintaining a steady growth compared with 2014. Among the existing die-casting enterprises in China, the annual growth rate of die-casting production has remained above 20%, and aluminum alloy die-castings account for more than 3/4 of all die-casting production. Due to the internal optimization and upgrading of the automotive industry in recent years, aluminum alloy castings are gradually replacing gray iron castings, which continuously stimulates the growth of demand for aluminum alloy die castings. Driven by the trend of lightweight automobiles, the global aluminum alloy die casting market has seen huge demand. In the 21st century, China’s magnesium industry has developed rapidly and has become the world's largest magnesium producer and exporter. Whether it is mobile phones, computer shells, car steering wheels, gearbox housings, central control brackets, seats, and aerospace materials, magnesium and magnesium alloy products have quickly entered people’s lives and become the most valuable applications for development and one of the prospective emerging applications of non-ferrous metals. Product Parameters Product Material: AL380 Product Size ( L*W*H ): 173.68*175.17*54.32mm Product Size ( L*W*H ): 173.68*175.74*55.62mm Product Industry: Auto industry ( used for top cover of auto air conditioning compressor ) In the research and development of die casting technology, the deepening of aluminum alloy die casting will still be a main direction of die casting technology development. The first part is to promote the application of new high-strength, high-wear resistance die-casting alloys, to study colorable die-casting alloys and new die-casting alloys used in castings with special safety requirements; the second is to develop die-casting with stable performance and easy-to-control composition Aluminum alloy; The third is to simplify the alloy composition and reduce the alloy grades to provide a basis for realizing green production; the fourth is to develop and apply more die-cast aluminum alloy auto parts. The following is a project we made for Volkswagen in 2013, Which is called “Front Project.” From that time until now, we have been providing services to world-renowned auto companies and have been recognized by various customers as a top supplier. MORE CASES→ View All

CAMEL DIE MOLD FACTORY Our first factory is located in Dongguan city with 5,400 square meters, and the second factory is located in Huizhou city with 6,100 square meters to build tools & dies around 240 sets of large molds per year. WORKSHOP Regular workshops, standardized operating procedures, safety production first. OFFICE AREA Clean office environment, humanized management, teamwork to assist cooperation. EQUIPMENT High-performance machinery and equipment, complete processing chain, one-stop internal processing and equipment. EQUIPMENT LIST OF CAMEL Equipment list of CAMEL, include CNC Machine, EDM Machine, Coordinate Measuring Machine, Profile Projector, Wire cut Machine, Grinding Machine, Milling Machine, Tapping Machine, Fitting Machine, Chamfering Machine, Die Casting Machine(280Ton, 350Ton, 500Ton, 800Ton, 1250Ton, 1650Ton, 3000Ton), etc. We offer you fast, affordable, reliable service while also providing your company with first-rate quality products, we understand that our customers need both quality and service to manufacture their top-quality products. With this understood, we will exceed our customers' expectations at a fantastic price. Die casting companies What is die casting What is die casting mold HPDC VS LPDC die casting What is Aluminum die casting mold High-pressure Zinc alloy die casting molds What is high-pressure Magnesium die casting mold Steps of die casting mold(HPDC mold)design Failure mode and analysis of die-casting dies How to extend the life of die casting tool BLOG workshop office area equipment contact us

ALUMINUM DIE CASTING MOLDS PRODUCT PARAMETERS Product Material: ADC12 Product Size (LxWxH): 150x80x69mm Qty Of Cavity: 2 Qty Of Slider: 2 Mold Type: 2-Plate mold Machine Tons: 400Ton Mold Size (mm): 650x550x480 Lead Time: 32 days

MAGNESIUM DIE CASTING TOOL PRODUCT PARAMETERS Product Material: AZ91D Product Size (LxWxH): 91x91x7mm Qty Of Cavity: 4 Qty Of Slider: 0 Mold Type: 2-Plate mold Machine Tons: 600Ton Mold Size (mm): 750 x 620 x 533 Lead Time: 28 days

TRIM MOLD

TRIM DIE

DIE CASTING MOLD CASES AUTOMOTIVE INDUSTRIAL Product Material: AL380 Product Size (LxWxH): 173.68x175.17x54.32mm Product Size (LxWxH): 173.67x175.74x55.62mm Product Industry: Auto industry ( used for Top cover of auto air conditioning compressor) SALES HOTLINE： CHINA TEL: +86 (0)755 8344 0917 The U.S. TEL: +1 615 968 3002 READ MORE→ AEROSPACE INDUSTRY Product Material: AZ91D Product Size (LxWxH): 91x91x7mm Qty Of Cavity: 4 Qty Of Slider: 0 Mold Type: 2-Plate mold Machine Tons: 600Ton Mold Size (mm): 750 x 620 x 533 Lead Time: 28 days READ MORE→

12 Years Of Die Casting Mold Export Experience. One-Stop Manufacturer: Development, Machining, Assembly, and Trial Mold In-House. 24/7 Hours Online Service, 9 After-service Sites In Europe & U.S. ISO 9001:2015 and IATF 16949:2016 Certified Company ABOUT US SHENZHEN CAMEL DIE LIMITED provides high-quality die casting mold design, stable mold development, and mold production export from China to North America & Europe. One of the worldwide leading mold manufacturers specializing in high pressure die casting (HPDC) mold build in-house. Currently, our factory has 15 sets of CNC machines and the primary material covers aluminum alloy, zinc alloy, and magnesium alloy. In addition, one-stop manufacturing service for all industrial applications, such as automotive, telecom equipment, electrical appliances, mechanical, motorcycle accessories, lighting, home appliances, medical instruments, aerospace, and machinery industries, etc. We are an ISO 9001:2015 and IATF 16949:2016 Certified Company. Free Quote & Part Analysis → MOLD PRODUCTS CAMEL used die casting machines for mold trial ranging from 280 tons to 3000 tons( 280T, 350T, 500T, 800T, 1250T,1650T, 3000T), Our capability from tooling design to build dies about 12-15 sets of big die casting dies per month. Our core business includes aluminum alloy die casting mold, magnesium alloy die casting dies, zinc alloy die casting tool, and trim die for Automotive, Telecom equipment, Mechanical, Electrical, Lighting, Furniture, Medical instruments,etc. ​ Aluminum Die Casting Mold Aluminum Die Casting Tool Magnesium Die Casting Mold Trim Die Aluminum Alloy Die Casting Molds Zinc Die Casting Mold Aluminum HPDC Mold HPDC Aluminum Alloy Mold Zinc Die Casting Part Zinc Die Casting Part Magnesium Die Casting Part Aluminum Die Casting Part Aluminum Die Casting Part Aluminum Die Casting Part Aluminum Die Casting Part Aluminum Die Casting Part Free Quote & Part Analysis → ​OUR ADVANTAGE We offer you fast, affordable, reliable service while also providing your company with first-rate quality products. We understand that our customers need both quality and service to manufacture their top-quality products. With this understood, we will exceed our customers' expectations at a fantastic price. If you have any problems with die casting mold, feel free and contact us, 24-7 hours online! Submit Thank you! We will contact you sooner. Communication: 24 Hours Online Service ( China/USA teams) Customer Service Team Works From Shenzhen, China, and Nashville, TN Professional Service: Working In The Mold Industry For More Than 12 Years Management: With Rich Experience From Designing, Processing, Mold trials, and Shipment Mature Project Management System Reduce Cost Short Lead time: On-Time Delivery Rate At 97.14% Efficient Trim Die Reduce Waste Materials Longer Lifespan: The Mold Life Of Aluminum Die Casting Molds Can Reach 200,000 Shots The Success Rate Of The First Test Can Be Up To 96% Effective: Quotes And DFM Will Be Provided Within 24 Hours The Mold 3D Drawings Are Provided Within 3 Days After Confirmation Of DFM Honor: Had Passed The ISO 9001:2015 and IATF 16949:2016 submit ​OUR FACTORY Our first factory, located in Dongguan city with 5,400 square meters supplies a capacity of around 300 sets per year. And the second factory, estimated in 2019 located in Huizhou city with 6,100 square meters to build about 240 sets of large molds per year. Essential equipment for die casting mold manufacture including CNC, EDM, WEDM, Fixtures, CMM, OMM, Die Spotting Machine, Oil Temperature Machine, and Mold Trial Machine. Workshop Of Die Casting Mold Factory CNC Machines Workshop CNC Machine 3# CNC Machine 5# Machine Operation Process Sling Area Manual Forklift Area & Trolley Area Metric Eye Blots Area Parts Placement Area CAMEL IS A PROFESSIONAL DIE CASTING MOLD MANUFACTURER AND SUPPLIER IN CHINA. OUR ENGINEER TEAM WITHIN MORE THAN 12 YEARS OF TOOL AND DIES DESIGNING EXPERIENCE! PLEASE CONTACT US IF YOU HAVE ANY ALUMINUM DIE CASTING MOLD PROBLEMS IN ANY INDUSTRY! contact

What is die casting What is die casting mold Steps Of Die Casting Die(HPDC Mold) Design Glossary of die casting terms List of die casting manufacturers How to choose steel for die casting mold How to Extend the Life of Die-casting Tools Failure Mode and Analysis Of Die-casting Dies How to choose a die casting machine How does cold-chamber machine work How does hot-chamber machine work HPDC vs LPDC die casting Die casting vs permanent mold casting SHENZHEN CAMEL DIE LIMITED provides high-quality die casting mold design, stable mold development, and mold production export from China to North America & Europe. One of the worldwide leading mold manufacturers specializing in high pressure die casting (HPDC) mold build in-house. Currently, our factory has 15 sets of CNC machines and the primary material covers aluminum alloy, zinc alloy, and magnesium alloy. In addition, one-stop manufacturing service for all industrial applications, such as automotive, telecom equipment, electrical appliances, mechanical, motorcycle accessories, lighting, home appliances, medical instruments, aerospace, and machinery industries, etc. We are also ISO 9001:2015 and IATF 16949:2016 certificate company. About our team Why choose us Communication: 24 Hours Online Service ( China/USA teams) Customer Service Team Works From Shenzhen, China, and Nashville, TN Professional Service: Working In The Mold Industry For More Than 12 Years Management: With Rich Experience From Designing, Processing, Mold trials, and Shipment Mature Project Management System Reduce Cost Short Lead time: On-Time Delivery Rate At 97.14% Efficient Trim Die Reduce Waste Materials Longer Lifespan: The Mold Life Of Aluminum Die Casting Molds Can Reach 200,000 Shots The Success Rate Of The First Test Can Be Up To 96% Effective: Quotes And DFM Will Be Provided Within 24 Hours The Mold 3D Drawings Are Provided Within 3 Days After Confirmation Of DFM Honor: Had Passed The ISO 9001:2015 and IATF 16949:2016 Free Quote & Part Analysis → CUSTOMIZED MOLD DISPLAY OF CAMEL 1. Aluminum Die Casting Molds The temperature of the aluminum alloy melt is usually around 1202~1292°F. The mold life should be focused on whether mold sticking and early dry cracking of the mold cavity occur. At present, General used steels included: 4Cr5MoSiV1 (H13), 4Cr5MoSiV (H11), 3Cr2W8V, and new steel grades Y10 and HM3. 2. Magnesium Die Casting Molds The melting point of magnesium alloy is 1202°F. Die casting has a good molding feature. The tensile strength of magnesium alloy castings is equivalent to that of aluminum alloy castings, generally up to 250Mpa, up to more than 600Mpa. Compared with aluminum alloy, magnesium alloy has lower hot melt, and its iron content is also very low. Therefore, the mold has a longer life. 3. Zinc Die Casting Molds The melting point of zinc alloy is 752~806°F, and the surface temperature of the zinc alloy die casting mold cavity will not exceed 752°F. The materials generally used to manufacture structural steels 40Cr, 30CrMnSi, 40CrMo, etc. Alloy mold steels 5CrNiMo, 5CrMnMo, 4Cr5MoSiV, 4Cr5MoSiV1, 3Cr2W8V, CrWMn, etc. 4. Trim Die Long tool life to reduce the setup time and waste materials. Mold trials ranging from 280 tons to 3000 tons( 280T, 350T, 500T, 800T, 1250T,1650T, 3000T), and 12-15 sets of big die casting dies per month. High Pressure Aluminum Alloy Die Casting Mold Case: Product Parameters Product Material: A380 Product Size (LxWxH): 443.97X469.89X243.6 Product Industry: Casino industry Qty Of Cavity: 1*1 Qty Of Slider: 2 Mold Type: 2-Plate mold Machine Tons: 1650T Mold Size (mm): 1180X1050X871 Lead Time: 40 days CAMEL 's first factory, located in Dongguan city with 5,400 square meters supplies a capacity of around 300 sets per year. And the second factory, estimated in 2019 located in Huizhou city with 6,100 square meters to build about 240 sets of large molds per year. Essential equipment for die casting mold manufacture including CNC, EDM, WEDM, Fixtures, CMM, OMM, Die Spotting Machine, Oil Temperature Machine, and Mold Trial Machine. CAMEL has 4 locations in total: 2 factories for die casting dies mold manufacturing respectively, 1 engineering office, and 1 sales office, with around 140 people in total. ONE OF THE WORKSHOPS IN CAMEL HUIZHOU FACTORY We offer you fast, affordable, reliable service while also providing your company with first-rate quality products. We understand that our customers need both quality and service to manufacture their top-quality products. With this understood, we will exceed our customers' expectations at a fantastic price. CAMEL IS A PROFESSIONAL DIE CASTING MOLD MANUFACTURER AND SUPPLIER IN CHINA. OUR ENGINEER TEAM WITHIN MORE THAN 12 YEARS OF TOOL AND DIES DESIGNING EXPERIENCE! PLEASE CONTACT US IF YOU HAVE ANY ALUMINUM DIE CASTING MOLD PROBLEMS IN ANY INDUSTRY! contact

ALUMINUM DIE CASTING MOLD PROCESS PRODUCT PARAMETERS Product Material: AL380 Product Size (LxWxH): 173.68x175.17x54.32mm Product Size (LxWxH): 173.67x175.74x55.62mm Product Industry: Auto industry(used for Top cover of auto air conditioning compressor) Qty Of Cavity: 2+2 Qty Of Slider: 0 Mold Type: 2-Plate mold Machine Tons: 550Ton Mold Size (mm): 880x720x470 Lead Time: 32 days

How does cold-chamber die casting machine work During operation, the pressure chamber is placed vertically, and the upper punch is above the pressure chamber, and the lower punch is located at the position where the nozzle orifice is blocked, to prevent molten metal from pouring into the pressure chamber and flowing into the nozzle hole by itself. The opening and closing movements of the mold move horizontally. After the mold is opened, the die casting remains in the movable mold. The working steps of the cold chamber die casting machine are as follows: Close the mold. Pour molten metal into the press chamber manually or by other means. The upper punch moves down at a lower injection speed and enters the pressure chamber until it just touches the molten metal surface. When the upper punch is turned to a higher injection speed and pressed down, the lower punch and the upper punch will move down synchronously while maintaining the relative distance between the upper punch and the molten metal. When the lower punch moves down to let out the nozzle orifice, it just descends to the nozzle part and is supported, therefore, the upper and lower punches squeeze the molten metal at high speed to the nozzle hole (part of the sprue) injection. The molten metal is filled into the mold cavity from the inner gate through the sprue composed of the nozzle, the sprue sleeve, the tapered hole of the fixed mold, and the diverter. After the filling is completed, the upper punch can still maintain a certain pressure until the molten metal in the cavity is completely solidified into the die casting 1, and the molten metal in the runner and the pressure chamber solidifies into the direct gate and the remaining material respectively cake. The upper punch lifts and resets; at the same time, the lower punch moves upwards to cut away the remaining cake that is still connected to the straight gate. The lower punch continues to rise, lift the remaining cake out of the top surface of the pressure chamber, and then take it away manually or by other means. Move the lower punch down and reset to block the nozzle orifice. Open the mold, the die-casting part and the straight gate remain on the movable mold together, and then eject and take out the die-casting part; once the remaining material cake is cut away, the mold opening action can be executed immediately, or it can be executed at an appropriate time, Has nothing to do with the movement of the lower punch to complete the lifting and resetting.